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ME 4100 In-line Mixer

ME 4100 In-line Mixer

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ME 4100 In-line Mixer

The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
Numerous chemical, food-processing, pharmaceutical and cosmetics production processes require this system as there are lines with ingredient separation or due to the lack of space inside the tanks to install vertical or bottom of the tank mixers.
These mixers are especially useful in already existing plants.
They can work with a recirculation tank reaching the best efficiency after several passes of the product through the mixer.

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ME 4100 In-line Mixer

Operating principle

The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
If the viscosity of the product is higher than 200cP, it is recommended to put an auxiliary pump at the inlet of the mixer, and if a high discharge pressure is required, it is necessary to assemble another auxiliary pump.

Design and features

High shear, particle size reduction to less than 100 microns.
Sanitary single mechanical seal.
Slotted head (standard).
Various easily interchangeable working heads.
Completely CIPable design.
Drain port connection (in the casing): clamp DN-3/4".
Standard connections: Clamp ISO-2852.
Close-coupled construction, small baseplate.
Motor shroud.
Motors: IEC B35, IP 55, F-class insulation.

Materials

Parts in contact with the product: AISI 316L
Other stainless steel parts: AISI 304
Mechanical seal: C / SiC / EPDM
Gaskets: EPDM
Surface finish electropolish: Ra ≤ 0.8µm

Options

Disintegration head. 
Fine screen head. 
Cooled or pressurised mechanical seal. 
Connections: DIN 11851, SMS, flanges... 
Baseplate with antivibration legs. 
Trolley with/without control panel. 
Mirror polish Ra<0.5µm for the pharmaceutical applications. 
Other motor protections. 
Model ME-4130: possibility of a bare shaft construction.

Documents

Operating principle

The casing is similar to a casing of a centrifugal pump, it houses the stator and the rotor. It is characterised by a high shear due to an adjusted tolerance between the rotor and the stator and the high speed of the rotor.
The product is suctioned through the inlet and the rotor pushes it to the stator. Passing through the slots of the stator the product is mechanically sheared, the particles are sheared by the rotor at the speed of more than 20 m/s.
And finally the flow is hydraulically sheared leaving the stator through the slots at a high speed.
If the viscosity of the product is higher than 200cP, it is recommended to put an auxiliary pump at the inlet of the mixer, and if a high discharge pressure is required, it is necessary to assemble another auxiliary pump.

Materials and Options

Parts in contact with the product: AISI 316L
Other stainless steel parts: AISI 304
Mechanical seal: C / SiC / EPDM
Gaskets: EPDM
Surface finish electropolish: Ra ≤ 0.8µm

Disintegration head. 
Fine screen head. 
Cooled or pressurised mechanical seal. 
Connections: DIN 11851, SMS, flanges... 
Baseplate with antivibration legs. 
Trolley with/without control panel. 
Mirror polish Ra<0.5µm for the pharmaceutical applications. 
Other motor protections. 
Model ME-4130: possibility of a bare shaft construction.

Document № FT.ME4100.2_ES
Title Mixer en línea ME 4100
File type .pdf
Summary La gama de Mixers de alto cizallamiento en línea ofrece la posibilidad de bombear, dispersar, homogeneizar y emulsionar productos con un mismo equipo.
    Download
  • E-mail
Document № FT.ME4100.2_EN
Title Inline mixer ME 4100
File type .pdf
Summary The ME-4100 series of the inline high shear mixers offers a possibility to pump, disperse, homogenize and emulsify products with one and the same equipment.
    Download
  • E-mail
Document № FT.ME4100.2_FR
Title Mixer en ligne ME 4100
File type .pdf
Summary La gamme de Mixers de haut cisaillement en ligne offre la possibilité de pomper, de disperser, d'homogénéiser et d'émulsionner des produits avec un même équipement.
    Download
  • E-mail
Document № FT.ME 4100.2_IT
Title Mixer en linea ME 4100
File type .pdf
Summary La gamma dei Mixer ad alto potere emulsionante in linea offre la posibilita di pompare, disperdere, omogeneizzare ed emulsionare prodotti con lo stesso impianto.
    Download
  • E-mail
Document № FT.ME4100.2_PT
Title Misturadora em linha ME-4100
File type .pdf
    Download
  • E-mail
Document № FT.ME4100.2_DE
Title Inline-Mischer ME 4100
File type .pdf
Summary Die Inline-Hochleistungs-Schneidmischer eignen sich zum Fördern, Dispergieren, Emulsionieren und Homogenisieren von Produkten mit einem einzigen Gerät.
    Download
  • E-mail
Document № FT.ME4100.2_RU
Title Миксер inline ME 4100
File type .pdf
Summary Линейные миксеры высокого усилия сдвига серии МЕ-4100 позволяют перекачивать, диспергировать, гомогенизировать и эмульсировать продукты.
    Download
  • E-mail
Document № FT.ME4100.2_CN
Title 管道混合器 ME 4100
File type .pdf
Summary ME-4100系列管道高剪切力混合器,提供了在同一设备上完成泵送,分散,均质和 产品乳化的功能。
    Download
  • E-mail
Document № 03.400.30.00ES_revB
Title INSTRUCCIONES DE INSTALACIÓN, SERVICIO Y MANTENIMIENTO MIXER IN-LINE SERIE 4100
File type .pdf
Summary ME-4100 In-line Mixers are compactly built, axially exhausting and radially impelling, while the connections are of the sanitary type.
    Download
  • E-mail
Document № 03.400.30.00EN_revB
Title INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS IN-LINE MIXER 4100 SERIES
File type .pdf
Summary ME-4100 In-line Mixers are compactly built, axially exhausting and radially impelling, while the connections are of the sanitary type.
    Download
  • E-mail
Document № 03.400.30.00FR_revB
Title INSTRUCTIONS D’INSTALLATION, DE SERVICE ET D’ENTRETIEN MIXEUR EN LIGNE SÉRIE 4100
File type .pdf
Summary Les mixeurs en ligne ME-4100 sont compacts, à aspiration axiale et à refoulement radial et les branchements sont de type sanitaire.
    Download
  • E-mail
Document № 03.400.30.00IT_revB.pdf
Title ISTRUZIONI D’INSTALLAZIONE, USO E MANUTENZIONE MIXER IN-LINE SERIE 4100
File type .pdf
    Download
  • E-mail
Document № 03.400.30.00DE_revB.pdf
Title INSTALLATIONS --, BETRIEBS UND WARTUNGSANLEITUNG INLINE-MISCHER SERIE 4100
File type .pdf
    Download
  • E-mail
Document № 03.400.30.00RU_revB.pdf
Title ИНСТРУКЦИИ ПО УСТАНОВКЕ, ЭКСПЛУАТАЦИИ И ТЕХНИЧЕСКОМУ ОБСЛУЖИВАНИЮ МИКСЕР МЕ-4100
File type .pdf
Summary Линейные миксеры ME-4100 отличаются компактной конструкцией с осевым всасыванием и радиальным нагнетанием-
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Document № 03.400.30.00PO_revB
Title INSTRUKCJA INSTALOWANIA OBSŁUGI I KONSERWACJI MIESZADŁA W LINII SERII 4100
File type .pdf
Summary Mieszadło w linii ME-4100 to urządzenie o zwartej konstrukcji z wlotem osiowym i wylotem promieniowym, z połączeniami sanitarnymi.
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